Preflight Testing


Preflight preparation and testing involves the checking and verification of all aspects of a print job. This is to ensure that the actual progression of steps necessary to complete the job can be carried out without disruptions. Most printers have a preflight system in place as part of their normal workflow. The preflight system acts as a service to the customer so that important details do not get overlooked. The printer understands the requirements for the digital print job and what is required of the customer to ensure proper results. Some of the customer's burden is relieved when print professionals assist them with the details and to anticipate any questions or problems with a particular application. The preflighting process may involve special software and/or checklists. Some of the most common preflight problems include:
  • Fonts that are incorrect or missing

  • Banding of colors

  • Spot colors that are not converted to process colors and vice versa

  • Image trapping

  • Bleeds that are not adequate

  • Hairline rules

  • Hidden elements

  • TIFF files that have not been converted from RGB mode to CMYK mode

  • Incorrect instructions on job tickets

  • Removable media that are not usable

Preflight Checklist


Fonts

On many occasions, the leading factors for preventing proper file output are font related problems. Files should be checked for incorrect or missing fonts. The service bureau and/or print provider should be supplied with all of the font names, versions, numbers, and the types such as TrueType or PostScript to ensure proper file output and to prevent unnecessary delays.

Color

All RGB images should be converted to CMYK before the application is printed. Spot colors must also be checked to make sure that there are no duplicates. Some spot colors may have to be converted to process colors before the job can be printed. Any colors that will actually be run as a spot color (rather than being simulated with process colors) should be checked to make sure that the ink or toner color is available for the particular piece of digital equipment on which the job will be printed. If the spot color is not verified, the job will require further preparation in order to simulate the color with process colors (CMYK). It is also a good idea to delete any unused color swatches created during the design process as well as any unused graphic elements.

Images

Bitmap images should be correctly sized, cropped, distorted, or rotated before they are place in a page layout application otherwise extra processing time is added which reduces the print output. Vector graphics can be manipulated without adding any extra processing time.

Hairline Rules

Every job should be checked for hairline rules, which are the thinnest line that the output device is able to print. The hairline rule width equals one dot in width which means that a digital press with print resolution of 600 dpi would print a hairline rule of 1/600th of an inch in width. Hairline rules are barely visible, but they are distracting. Rules should never be set less than 0.25 points in width (0.50 points is better). If a rule is a reverse surrounded with color, it should not be set less than 0.75 points.

Hidden Elements

Sometimes the layout for an application may contain borderless white boxes or freeform shapes that have been used to cover up unwanted elements of a design. For example, a small part of a graphic may need to be clipped or scattered elements may need to be removed and it is tempting to use a white shape to simply cover it up. The problem that arises is that the hidden elements, as well as the white boxes and shapes used to cover the unwanted elements, still contribute to the size of the file. The larger size of the file results in additional processing time through the RIP, which in turn reduces the printing speed of the digital equipment.

Job Tickets

It is important for print providers to check job tickets for accuracy and for completeness. This may included making sure that the quantity is correct, the paper information is accurate, and that any PANTONE colors that will be used for spot colors are exact. Finishing instructions, packaging, and shipping requirements should be checked. Special instructions must be written thoroughly in order to avoid any confusion when the job is printed. Unnecessary delays can be avoided if the information on the job ticket is accurate.

Working With Your Print Provider


The print provider must be supplied with the proper files, images, graphics, and fonts. Guidelines should be setup between the customer and the printer so that files are prepared in software programs that are used by both. The customer and printer must also have compatible systems for proper file transfer. The bottom line is that good communication between the customer and the service bureau and/or print provider is essential to ensure that the print project is accurately completed.



Software

Even with the knowledge and expertise of the service bureau and the print provider, preflight checking generally includes software tools to assist in the process. The software can check for errors in a file before processing. The file is flagged for potential problems that would prevent it from being processed at the RIP. The problem areas are all identified, which makes the preflighting much more efficient. Preflight software can be used by the print buyer as well as the print provider to assist in eliminating errors.

Some of the companies that provide preflight software are listed below.


Organization Web Site Address
Adobe Systems www.adobe.com
Agfa Corp. www.agfa.com
Apago, Inc. www.apago.com
Badia Software www.badiasoftware.com
Callas Software www.callassoftware.com
DALiM www.dalim.com
Enfocus Software www.enfocus.com
Extensis, Inc. www.extensis.com
GLUON, Inc. www.gluon.com
HP www.hp.com
Kodak Polychrome Graphics www.kpgraphics.com
Lantana www.lantanarips.com
Markzware, Inc. www.markzware.com
Oce Printing Systems USA, Inc. www.oceusa.com
Quite Software www.quite.com
The PowerXChange www.thepowerxchange.com
WAM!NET, Inc. www.wamnet.com
Xerox Corp. www.xerox.com
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