Ink-Jet Printing Processes



Continuous Jet | Drop-on-Demand

Applications created with ink-jet printing are produced by a number of technologies that all basically deliver streams of ink drops, deflected to the substrate, based on data contained in digital files. Ink-jet technology does not require the use of an image carrier, or plate, and it does not require equipment such as a Xerographic device or a printing press, although some digital presses employ ink-jet technology.

When using ink-jet printing devices, an entire print job can be printed with static data as it would be on a conventional piece of printing equipment or the application can be printed with variable data in which every piece in a single print run is unique. The types of ink-jet technologies are continuous jet and drop-on-demand, which are described below.

Continuous Jet

Continuous jet is a technology in which a printing device ejects drops of ink that are produced constantly during the printing process and are applied to the substrate with precision in order to create the image. A pump sends the ink drops through a nozzle of the printing head at the rate of over a million per second, which can produce an image of nearly the same quality as a continuous tone image (photograph). There are three types of continuous ink-jet technologies: charged drops for printing, uncharged drops for printing, and electronic deflection.

Charged Drops for Printing

Drops of ink are given a charge and are deflected to the substrate to produce the image. The ink drops that are uncharged are recycled through the system to be reused.

Uncharged Drops for Printing

This type of technology also applies a charge to the ink drops except that the uncharged drops are used for the actual printing and the charged drops are recycled.

Electronic Deflection

This type of technology applies a charge to all of the ink drops and the application of the drops is determined by deflection, which is controlled electronically.

Drop-on-Demand

Drop-on-demand is a type of ink-jet technology in which the ink drops are formed and then applied as a response to a digital signal. As the name indicates, drop-on-demand systems expel ink only when there is a demand for the ink. There are three types of drop-on-demand ink-jet printing systems: piezoelectric liquid, thermal liquid/bubble jet, and solid ink-jet.

Piezoelectric Liquid

A piezoelectric crystal is given an electric charge, which produces a pressure pulse in the imaging head. This produces the emission of an ink droplet onto the substrate. The ink droplet is applied very accurately, resulting in excellent quality. A printer equipped with this technology contains print heads with ink reservoirs that are refillable, which differs from most other drop-on-demand printers that have disposable print heads.

Thermal Liquid/Bubble Jet

Heat produced from an electrical resistor vaporizes the moisture in the ink, which causes an ink bubble to form. The expanding bubble creates pressure inside the ink nozzle and propels the ink to the paper. The ink bubble then contracts, which lowers the pressure causing more ink to be drawn into the printing head. The entire process occurs very rapidly in the printing device. In fact, the process is repeated thousands of times per second, producing extremely high quality results.

Solid Ink-Jet

A solid ink-jet printer is also known as a phase change ink-jet printer. The ink begins as a solid and is heated to convert it to a liquid state. The ink is propelled as drops onto the substrate from the impulses of a piezoelectric crystal. Once the ink droplets reach the substrate, another phase change occurs as the ink is cooled and returns to a solid form instantly. The print quality is excellent and the printers are capable of applying ink on almost any type of paper and transparency substrates.

More Imaging Processes >>

Additional search results for:
   Ink-Jet Printing Processes
knowledge
Digital Printing vs. Conventional Printing Processes
Electrophotographic Printing Processes
Embossing Processes
Binding Processes
Digital Printing vs. Offset Printing Costs
Digital Printing Output Considerations
Digital Printing Design Tips
Offset Printing Computer-to-Plate
Digital Printing Presses
Thermal Printing Technology
glossary
Ink-Jet Printing
Thermal Liquid Ink-Jet Printer
Piezoelectric Liquid Ink-Jet Printer
Phase Change Ink-Jet Printer
Ink-Jet Plate
Solid Ink-Jet
Continuous Ink-Jet
Drop-on-Demand Ink-Jet
Print On Demand
Printer
Lenticular Printing
PrintingTips.Com Knowledge
Digital Printing
Introduction to Digital Printing
Digital Printing Technologies
Imaging Processes
Electrophotographic Printing Processes
Ionography and Magnetography Imaging Technologies
Ink-Jet Printing Processes
Thermal Printing Technology
Digital Printing Devices
Digital Printing Papers
Inks and Toners for Digital Printing
Digital Platemaking Technology
Digital Printing Workflow Solutions
Digital Print Project - Planning and Preparation
Digital Print Project - Output
Digital Print Project - Finishing
Digital Printing Costs
RelatedContent
knowledge
glossary
Features of Interest
Terms of Use |  Privacy Policy |  Site Map |  Contact Us
Reproduction in whole or in part without written permission is strictly prohibited.
© Copyright 2012 Tecstra Systems, All Rights Reserved, DigitalPrintingTips.Com

Ink-Jet Printing Processes - DigitalPrintingTips.Com

Digital Printing Tips Home Customer Service Knowledge Glossary Digital Printing Tips Home